Showing posts with label History of the Trade. Show all posts
Showing posts with label History of the Trade. Show all posts

Sunday, September 21, 2025

A History of the Edelpappband ("Millimeter Binding")


Three volumes of the Buchbinderlehrling showing variations in 
reinforcement placement. All bindings presumably by apprentices.
From left: 1930, 1938, 1941.
The German Edelpappband (known commonly as the “millimeter” binding, and not to be confused with the “Danish millimeter”) is a “nobler” version of the quintessential German Pappband (paper-covered binding). The Edelpappband features parchment reinforcements at the head and tail of the spine, minimally on the boards, as well as “invisible” corners. The modern versions of this structure were described by Renate Mesmer (adhered boards)[1] and Peter Verheyen (case binding). [2] Both Mark Andersson’s GBW Journal article about August Sandgren, and his later PBI binding workshop on this structure led to discussions about its origins, and to this author diving into the German trade binding literature. Nuances of binding structures were not always described, much less illustrated, in these manuals; they were written to accompany apprenticeships and trade school, so some things were left unwritten and transmitted in the shop and school. Techniques are also often broken into discrete sections, such as end sheets, sewing, and forwarding. Details, like those that distinguish the Pappband from the Edelpappband, might be “hidden” in a section toward the end of the manual. As a result, the reader often flips between sections, learning that not every technique is distinct, and that there are many commonalities between the different styles.


Variations on reinforcement placement on the Edelpappband.
The one at bottom right is the original, with invisible corners.

The origins of the Pappband are rooted in the German tradition. It has been foundational and fundamental to the German bookbinding tradition since the second half of the 18th century, with numerous variant structures based on it. In the US and elsewhere, it is referred to as the Bradel, lapped component, bonnet binding, and by other names. I trace this varied terminology in a three-part series on my Pressbengel Project blog, including an extensive review of the German bookbinding literature.[3]  A 1906 article in Archiv für Buchbinderei “justifying” the Pappband places its beginnings in the Seven Years’ War (1756-1763). At that time, it was viewed as an austerity Ersatz for parchment bindings, with similar forwarding techniques for the construction of the spine and cover. The article also mentioned the parchment reinforcements at head/tail and corners as having been an option from the beginning. The Napoleonic wars that followed had an even greater impact on the availability of parchment and leather, so that the Pappband became the German all-purpose binding structure for books and libraries.[4] 

With industrialization, the structure was also adapted for case bindings, evolving with changes to the trade, the industrial revolution, and the needs of customers. Increasing discussions of the Pappband and its future began to appear in the trade journals in the early years of the 20th century. These discussions, largely between Paul Adam (Teacher, author, and editorial voice of the Archiv für Buchbinderei) and Paul Kersten (perhaps the leading binder and author of the time) continued across numerous articles. Was the Pappband still relevant? Among the concerns were its “archaic” structure and “lack of durability”. These were accompanied by calls to go back to its roots, i.e. covering in parchment[5] or cloth, even if just as half-bindings to take advantage of all the new and innovative decorated papers being developed.[6] But, is a quarter-cloth or quarter-leather binding still a Pappband?

Forwarding these bindings would have been largely similar: hooked endsheets, later tipped-on, with or without a guard or waste sheet; sewing on recessed cords or tapes, frayed out, or stapled through mull or similar; square or rounded spine backed to 45°; stuck on or sewn endbands … As always, there were variations in these details, based on the binder’s preferences, habit, or the nature of the book …

The first mention of what is now referred to as the Edelpappband can be found in L[udwig] Brades’ Illustriertes Buchbinderbuch (1904), with the suggestion to reinforce the head and tail of the spine as well as corners with parchment, especially on heavier books. The paper covering was cut to expose 3 mm or less of the parchment reinforcement.[7]  In 1909, Paul Kersten described this structure, addressing the concerns about its durability. He described reinforcing the Pappband’s most vulnerable areas at head and tail and the corners with parchment, while still covering the case overall with paper. The paper would be cut out at the head and tail so that only a millimeter of the parchment showed, and the corners would be invisible on the outside of the boards. The result was a binding that had a better “marketing value” and was worth the extra cost.

An editorial rebuttal of Kersten’s article took issue with the increased inefficiencies and cost of this “reinforced” Pappband, also stating that the structure was behind the times. What would English binders think of this structure when handling an example?[8]  This sentiment was also expressed in other articles. At this time, German binding was considered not on par with French and English binding, something that was acknowledged by the German Court bookbinder W. Collin.[9]

Binders began to show greater interest in both this “reinforced” Pappband and the fully-paper-covered Pappband (also referred to as a Papierband), especially during the First World War and during the economic and political chaos that followed, something reflected in the literature . In bookbinding, wartime austerity measures meant shortages, including fewer skins for leather and parchment, but an increase in the variety of decorated papers and their use. “Good” conditions for the Pappband. It is during this time that Sandgren was working as a binder and studying in Berlin. 

The book trade periodicals with advertisements for books in publishers’ bindings are an additional source in the quest to trace the name and properties of book structures, and it was no different when tracing the term Edelpappband. These periodicals provided both the term itself and a description of its defining characteristics. It should be noted, however, that Edelpappband as a term was not used consistently, but the structure was often described instead as a modification to the Pappband. This was the case in Ernst Collin’s Pressbengel where it was described simply as a Pappband with reinforcements.[10] What differentiated these publishers’ bindings from their hand bindery counterparts was that they were case bindings rather than adhered boards, making them appropriate for high-volume production and keeping costs down. The difference is the sequence of steps, but the component parts are the same.
Ad for the New Testament as an Edelpappband describing reinforcement
at head/tail and corners. In Zwiebelfisch, vol 10, 1919.


Extract from an article in the Börsenblatt für den deutschen Buchhandel,
19 April, 1919
, urging book purchasers to examine the items in person,
especially in this time of the Edelpappband and other Ersatz products.
Quality was a concern around publishers' bindings ...

So, where did the term Edelpappband, loosely translated as “noble” paper binding, originate? In his memoirs, Hermann Nitz describes coining the term to describe a “reinforced” trade paper-covered binding during the First World War. Nitz was a fine binder who was promoted to operations manager at Spamer, one of the largest trade binderies in Leipzig. This case binding had strips of parchment at the head and tail of the spine (as well as invisible corners), as was common in craft-/hand-bookbinding versions. The decorated paper was die-cut. For larger editions, or when parchment and leather became unavailable, book cloth and other materials came into use. To Nitz, Edelpappband was an appropriate term because of the structure’s combination of reinforcement and the ability to show off the new and innovative decorated papers that were created during that time.[11] An essay by the Fritzsche A.G., another large trade bindery, described how the Edelpappband was an outgrowth of the increasingly symbiotic relationship between the extra- and publishers binding departments of these large binderies. The greater strength of the Edelpappband, and its attractiveness as a platform for the new decorated papers, justified its increased cost. It was not designed to replace traditional quarter-, half-, or full-leather trade bindings, or compete with hand-bindings.[12] 

Descriptions of binding types from the Börsenblatt für den
deutschen Buchhandel
, 17 March, 1938
.
In regards to the Edelpappband  it writes that the most vulnerable
parts of the binding, i.e. head and tail as well as corners are
reinforced with parchment, leather, or bookcloth.
These are not just a technical improvement,
but also aesthetic details that enhance the binding.

Whether or not it was referred to as Edelpappband, the structure evolved aesthetically, too. It was included in every comprehensive bookbinding manual, in articles, and was learned by apprentices everywhere in their binderies and/or trade schools. The reinforcement placement became much more varied as well, with, for example,  the material extending fully along the top and bottom edges, or along the fore-edge instead of just the corners. It also became a regular part of journeymans’ and masters’ exams. While the Edelpappband is a comparatively simple structure, that simplicity can be challenging to master.

Variety in reinforcement placement from Rhein (1953).
See below for more.

Three Edelpappbände ("millimeter" bindings) by the author.
Note the leather and parchment details.

So how should we refer to it in English? What other nuances are there to discuss?

Thank you to my early "readers" Kyle Clark and Jay Tanner. as well as Emily Bell at the GBW Newsletter for her thoughtful edits. Thanks also to Renate Mesmer for the great conversation around this topic (and shared binding tradition) that helped me refine this topic.

The article above originally appeared in the Guild of Book Workers Newsletter, no. 283, December 2025. 




Endnotes:
  1. Mesmer, Renate. “Edelpappband“. Handout from Standards presentation. Portland October 26th-30th 2005.
  2. Verheyen, Peter D. “Millimeter Binding / Edelpappband”. The Bonefolder: an e-journal for the bookbinder and book artist. Vol. 1, No. 2 (2005).
  3. Verheyen, Peter D. “Disbinding Bradel“. Pressbengel Project Blog. Three parts series including “who was Bradel?”, tracing the technique via the German literature, tutorial for early 19th century style.  
  4. “Die Berechtigung des Pappbandes“, in Archiv für Buchbinderei. Halle a. S. : W. Knapp, Vol. 6 1906-1907 (pp. 131-133)
  5. Ibid
  6. “Der Pappband im Gewande unserer Zeit“. Archiv für Buchbinderei, Halle a. S. : W. Knapp, Vol. 9 1909-1910 (pg. 86-89)
  7. Brade, L[udwig]. Illustriertes Buchbinderbuch ... . Halle a. S. : W. Knapp, 1904 (pg. 157)
  8. Kersten, Paul. "Der Pappband ..." Archiv für Buchbinderei, Halle a. S. : W. Knapp, Vol. 9. 1909-1910 (pp. 109-111) 
  9. Growoll, A. The Profession Of Bookselling: A Handbook of Practical Hints for the Apprentice and Bookseller. New York: The Office of Publishers’ Weekly, 1895. (pg 107) 
  10. Collin, Ernst. Der Pressbengel. Berlin: Euphorion Verlag, 1922. (pp. 20-21) Translated as The Bone Folder by Peter D. Verheyen in various editions 2009 - 2017. See all in left sidebar here on the Pressbengel Project. 
  11. Nitz, Hermann. Aus einem reichen Buchbinderleben, [Berlin]: [Graefe], [1951]. (pp 36-37) Nitz was one of the most technically innovative binders in Germany, blurring the lines between hand- and trade binding. For more on one of his innovations, see the Kombinationseinband here
  12. Schramm, Albert (ed). Taschenbuch für Büchersammler. Munich: Verlag der Münchner Drucke, 1927. (pg. 113)


Pressbengel Project blog posts on the topic:

Millimeter Binding (Edelpappband): Cutaway maquettes and binding images, with links to tutorials.

Bradel According To Denninger: Step-by-step description of completing an Edelpappband per instructions by Denninger.



Tracing the literature:


The first mention found in a manual for what is now referred to as the Edelpappband can be found in L[udwig] Brades’ Illustriertes Buchbinderbuch (1904) where it is suggested to reinforce the head and tail of the spine as well as corners with parchment, especially on heavier books. The paper covering was cut to expose 3 mm or less of the parchment reinforcement.
Parchment reinforcements at head/tail and corners
are described in the second paragraph.

"Die Berechtigung des Pappbandes". Archiv für BuchbindereiHalle a. S. : W. Knapp, v.6 1906-1907 (pp. 131-133)

"A Justification for the Pappband”. [Paul Adam, editorial voice of AfB]: Describes the development of the Pappband as sort of an austerity binding that was developed out of the Seven Years War with the structure based on that of the parchment binding; but instead of lacing slips through, these were frayed out and pasted to the inside of the [adhered] boards. Notes that “back then” binders reinforced at head/tail/corners with parchment, and made cutouts for these at the head/tail turn-ins by the spine. Describes how binders made their own decorated papers. Robustness of structures if gebrochene Rücken made of good folder stock, but also notes development of 3-piece ands case bindings.

Also, "in recent times there have been increased efforts to create an artistic Pappband, but says that these are an aesthetic diversion as the bindings are doomed to fail due to inherent vices, and while straightforward, only robust when covered in cloth on the spine. Therefore, a call to go back to the roots and cover the Pappband [structure] in parchment, also because the increasingly [expensive] decorated papers deserve better …"

Page from article describing reinforced Pappband.
Note: Image goes with another article.

"Der Pappband im Gewande unserer Zeit". Archiv für Buchbinderei, Halle a. S. : W. Knapp, v.9, 1909-1910 (pg. 86-89) [Paul Adam, editorial voice of AfB]

Sort of continuation of previous article: Against paper covered, for cloth covered (still a Pappband structurally). also mentioned cartonnage Bradel. Structure foundational to several adaptations and variants. Covering head/tail at spine and corners with parchment not logical and technically sound … Historically grounded in gebrochener Rücken, ‘ur-form’ creation described (with diagrams) with evolution to spine stiffener on strong paper ... Describes backing, spine and adhered boards or case creation, Covering. Also covering spine in cloth; taking strip out of the covering paper middle, trimming minimally at both sides to account for grooves; adhering sides; then strip from center in width of spine. It's not really an Edelpappband, is it? Let the debate continue.

Not really a Pappband..., covering spine in cloth;
taking strip out of the covering paper middle,
trimming minimally at both sides to account for grooves;
adhering sides; then strip from center in width of spine.
Let the debate continue.
Note: Images go with another article.

Advertisement from the Börsenblatt (June 12, 1926)
for an Edelpappband with cloth reinforcements are
described in the above image.

Kersten, Paul. "Der Pappband". Archiv für Buchbinderei, Halle a. S. : W. Knapp, v.9 1909-1910 (pp. 109-111)

A "reply“ to previous article; described Bradel as a "luxurious" half-cloth binding in France, not something more than a broshure; Pappband with cloth spine not a Pappband, instead half-cloth; Pappband not durable [bindings in many libraries beg to differ]; describes how head/tail; spine and corner reinforcements of parchment [or cloth/leather] are logical and sound; visibility of parchment in areas of highest wear/vulnerability has marketing value demonstrating that stronger and worth extra cost. Acknowledges case-binding easier and more efficient, but with adhered boards the spine piece fits tighter to spine of book, better for tooling title. Concludes by saying that he is not trying to be difficult, but …

Editorial rebuttal (probably by Adam) follows article: More on Bradel, term only in use since 1870 [wrong, see le Normand) but since Alscace and Lorraine were taken in 1870/71 … ok], a cloth covered Pappband no longer a Pappband; extra cost in labor vis-à-vis even half-cloth still hard to justify; better fit of adhered-boards dependent on binder’s skill, not structure; a “modernized” Pappband still behind the times, “what would English binders think when they saw/handled them and read this debate.

Excerpt from "Der Pappband ...." with part of [Adam's] rebuttal.
Note: Image goes with another article.


Lots about decorative papers and “luxury” Pappbände, and the economics thereof. Nothing on topic otherwise.


Under Pappband (Wednesday): BIBLIOPHILE: "I’m looking at this paper binding and can’t help but notice these narrow white vellum strips—see, I’m paying attention. I really like them and imagine they add more interest to some of the more monotone bindings."
BOOKBINDER: "We call those “vellum headcaps” (Pergamentkapital). The headcap helps reinforce the otherwise paper-covered book at its most vulnerable spot. We can also add invisible vellum tips on the corners."

The Pappband, and by extension Edelpappband in
Der Pressbengel.

Kersten, Paul. Der Buchbinderlehrling: Praktischer Ratgeber für die Lehrzeit nebst Anleitung zur Gesellen-Prüfung. Leipzig: Bernh. Friedr Voigt, 1923 (pg. 23)

Pappband described as a "full-binding" covered in paper, but durability can be increased by addition of parchment strups at head/tail; reinforcements suggested as default; cover in decorated paper of choice; no mention re. adhered boards vs case.

The Pappband in Kersten's Buchbinderlehrling,  1923.


Pappband mentioned in reference to selecting appropriate bindings for the [annual apprentice competition] and challenging oneself while playing to ones' personal strengths as a binder.

Mention of Edelpappband in second paragraph,
left column.

Morf, Friethold. Der Bucheinband, [1926] and Papparbeit und Bucheinband, 1930, 1951. Ravensburg: Verlag Otto Maier ...

Referred to Pappband; although illustrations appear to show a case binding, the text describes it as being worked as adhered boards; reinforce head/tail at spine and corners with parchment; make cutouts to covering paper. Alternatively, just cover in full-paper.

Morf (1930, 1951. [1926] identical).

Hoffmann, Willi. "Der Pappband". Archiv für Buchbinderei, v.31, 1931. (pp. 24-25)

Under "4." recommends head/tail and corner reinforcements of parchment, and to keep these as delicate as possible.

Detail with "4."

 Wiese, Fritz. Werkzeichnen für Buchbinder. Stuttgart: Verlag das deutsche Buchbinderhandwerk, 1937. (pg 29)

"Die Edelpappbanddecke" for case binding as labeled diagram.

Edelpappbanddecke in Wiese. The first
illustration as a case, not adhered-boards.

Luers, Heinrich. Fachwissen des Buchbinders, Stuttgart: Max Hettler Verlag, [1943]. (pp. 199-203)

Technique described as part of the Pappband (full paper) worked as adhered boards with option for case; describes that if working as Edelpappband with parchment reinforcements, these can be applied in such a way that the parchment at the head can also serve as an area for titling, i.e. making it larger; note how parchment is first adhered to inside before being turned-in to outside; make cutouts to covering paper; cover from back to front; before turning-in, cut these per diagram so that they are only narrowly visible on inside of boards …

The Edelpappband in Luers.

Fröde, Otto. Die Handbuchbinderei. Leipzig: Fachbuchverlag Leipzig, 1953. (pg. 87)

Called Edelpappband; technique described as case binding; reinforcement in cloth, parchment, or leather.

The Edelpappband in Fröde.

Rhein, Adolf. Das Buchbinderbuch. Halle (Saale): VEB Wilhelm Knapp Verlag, 1953. (pp. 191-194)

Der angesetzte Pappband mit Kapitalen: technique described as adhered-boards; parchment reinforcement at head and tail of spine, corners applied first; then paper covering cut with cutouts at head/tail; cover from back to front; suggests a wide variety of ideas for combining reinforcement and covering…

Rhein (1953). 

Encouragement to experiment with placement
of the reinforcements. Rhein (1953).

Henningsen, Thorwald. Handbuch für den Buchbinder. St Gallen: Rudolf Hostettler Verlag, 1969.

The Swiss counterpart to Luers and Wiese. Desribed as cased Pappband with reinforcements made of cloth, leather, or parchment. 

Pappband reinforcements in Henningsen.

Büge, Siegfried. Der Pappband. Hamburg: Hans Christians Verlag, [1973].
(First serialized in Das Falzbein, vol 6, 1953-54)

Described as adhered-boards; parchment reinforcement at head and tail of spine, corners applied first; cut covering paper to size and apply; before turning in, make cuts to the board edge along the spine, then cut out piece flush to board edge with scissors (paper flush to top of board, reinforcement not visible from outside of cover). Includes photo of a binding with Lederschienen (continuous leather reinforcement at head/tail) by Jens E. Hansen, Aarhus, DK, bound 1967. Not described as Rubow.

Text above image describes making the
turn-in cuts at head and tail of spine.

Wiese, Fritz. Der Bucheinband: Eine Arbeitskunde mit Werkszeichnungen. Hannover: Schlüterische Verlagsanstalt und Druckerei, 1983. (7th ed). (pp. 212-215)

With section for Edelpappband: Described in context of adhered-boards/case binding; recommends applying reinforcements before attaching cover to textblock for covering in paper. Notes that the Edelpappband is the least cost-effective binding style when time and effort combined with materials are considered. Also asks if binders can be blamed for wanting to cover in three pieces before attaching to textblock. Finally suggests continuous head/tail reinforcements (like Rubow) as being easier …

Edelpappband from Wiese, pp. 214-215.

Moessner, Gustav. Die täglichen Buchbinderarbeiten: Eine Unterweisung in den einfachen Arbeiten der Buchbinderei. Stuttgart: Max Hettler Verlag, 1986. (pp. 158-160)
First serialized in Das Falzbein, 1949-56. 

Described as Papierband mit Kapitalverstärkung: Section shares history of the Pappband, here referred to as Papierband; worked as case-binding; discusses traditional (head/tail at spine and corners, but also mentions continuous head/tail reinforcement or head/tail and fore-edges; Notes that the Edelpappband is the least cost-effective binding style when time and effort combined with materials are considered.

"Reinforced" Pappband from Moessner.

Zahn, Gerhard. Grundwissen für Buchbinder: Schwerpunkt Einzelfertigung. Itzehoe: Verlag Beruf + Schule, 1990. (pp. 184-185)

Shares the Edelpappband as a case binding. Suggests using finer book cloths for reinforcement rather than leather or parchment - "too much of a good thing". Amount of reinforcing material visible should equal squares, not more than 2mm along top and bottom, or if along fore-edge not more than 3-4mm.

Edelpappband in Zahn.



English language tutorials:


Describes the Edelpappband (called millimeter binding) with hooked endsheets, sewn on cords, with adhered boards, and parchment reinforcement along head and tail. Structure and steps as with those described in the German literature.

"The millimeter binding was created by Henrik Park around the time of the Second World War. Park was influenced by the William Morris movement and by Cobden-Sanderson. The aesthetics were beauty and character and the tooling was in harmony to give a complete and whole appearance. Small, thin sewn paperbacks are ideal for this style of binding. The shortage of materials during the war resulted in the millimeter use of leather and vellum. In Denmark, John was the first chairman of the Henrik Park or H.P. Group for Danish design binders and bookbinders."
Instructions for adhered-boards variant.
Instructions for case-bound variant.

Friday, May 30, 2025

Bradel According To Denninger

A few years ago, the Stichting Handboekbinden posted the availability in sheets of Johann Denninger's De Bradelbinding (The Bradel Binding), also here. The New Bookbinder (1996) had published what I consider an abridged version with some history of the structure and something about this Bradel ... Like the article, this book started off with a lot of "according to" history, before going into the step-by-step instructions for what ends up as a hybrid historical/old school Pappband/Edelpappband, the latter so called because of the corner and head/tail reinforcements in parchment or leather, something that was first described in the literature around 1905. I describe the history of the Pappband structure, including a review of the literature and step-by-step instructions for the Ur-form in a 3-post series starting here.

But, back to Denninger ... I rarely follow instructions from a manual when binding it, but decided to in this case. The text is in Dutch, but I could get the gist of most from the illustration and my German/English Denglish. For those parts I couldn't figure out, I took screen grabs from the PDF available at the link above, then using Google Lens to translate the image. Then copy and paste into a Word ... document.

Making the endsheet section: this is a fairly standard historical
endsheet consisting of a double-folio text-like paper to which a
"decorative" folio is adhered resulting in a "made" endsheet(the schutblad). A 
single waste-sheet is hooked around this. You'll 
see why in later steps. 

The signatures were then rough cut. The top edge will get ploughed later

A template ensures that all the sewing holes line up ...

I sewed on three untwisted and frayed out cords, so like tapes, but ...

With the sewing done, the endsheet section was narrowly tipped-on
the adjacent signature, then the spine was glued up nice and square.

After rounding and backing to 45° at the shoulder with my "kashtoir",
I lined the spine with muslin between the sewing stations.

Then, I used my fray shield to clean up and untwist ... the strands
of the cords so that they were nice and clean ...

Next, I applied paste along the spine edge of the waste-sheet
and to the cord, neatly fanning them out and smoothing with a
folder so they weren't lumpy ... (Read image from right to left) 

When dry ..., I ploughed the top edge. Then, I applied a nice rolled
endband, I made mine of leather, and line the spine from end to end. 
 A simple one on, two off hollow was also suggested as an option,
but I went with just a simple paper lining as this is a very small volume.

Denninger then suggested a "gebrochener Rücken", scroll down here, the quintessential
hallmark of this style, or this little piece that was the width of the spine +
2x the slope of the shoulder. I had only seen this in connection with the
"Danish millimeter" binding, but gave it a try.

The edges were pared, then the over-long piece was adhered only
at the shoulder. Then, the boards were attached to the waste-sheet
adjacent to the shoulder. Glue should only go just beyond the fanned-out cords.

In keeping with the style, I made dainty little leather corners/tips.

Then I added the head and tail leather edging, when dry, I reduced
by paring the leather, and then sanded carefully so the transition
would be almost imperceptible.

Important, I also tore off the waste sheet so that it was nicely feathered 
out, and then sanded it so that it was all smooth. That way, the fanned-out
cords don't show through under the pastedown.

The same was done with the corners. They will be "invisible" 
when the cover is viewed board-on, and almost invisible on
the turn-ins.

Here, head [and tail] after covering.
After covering and making the turn-ins, I trimmed out the verso
of the board, so it was all neat and tidy.

And the corners from the inside showing the turn-in.

Finally, the overall. I made the oil-marbled paper in 2019. It was my
introduction to marbling in 1984, and 2019 was the first time in over
30 years ... The title is a laser printed recessed label with an edge,
something I learned from Bill Minter when I worked for him a
l.o.n.g. time ago. I describe how to here.

All-in-all, an interesting exercise and fun excuse to get back into binding after an extended absence.

This also ties in well with something I'm working on regarding the evolution of the Pappband/Bradel into the Edelppband, and now this thing called a Sandgren Binding. Nomenclature is important, but gets VERY messy with multiple languages and "creation myths".

Saturday, October 28, 2023

Disbinding Bradel, Part 3: Binding your Pappband, aka ur-Bradel

In this [final] installment I will walk through the steps of constructing the ur-Bradel, in German "Pappband" as it would have been bound at the turn of the 18th, very early 19th century. Binding. With a little planning you can make your binding as a cut-away as I did during the workshop these images were for. The images were taken from the multiple models I prepared for the workshop. I mention this in case anyone notices differences between images.




To Disbinding Bradel, Part 2: A walk through the German bookbinding literature, in which I will focus on the evolution of that which defines this structure – the spine piece and board attachment. 



Make endpapers:

Endpapers at this time were most often plain and very similar to the text paper. The most common construction was one of the "hooked" variants that were sewn along with the first and last signatures. 

Fritz Otto inspecting the hooked end sheet in this 1825 imprint.

Below, two endpaper constructions to choose from for this binding model. These were some of the more common at the time. I chose one of each.

These endpapers would have been "hooked" around the first and last signatures, then sewn.
From "Vorsätze im Buch", Archiv für Buchbinderei,
Vol 13, 1913. Pp 66-71. English translation at HathiTrust
.

From Blaser, Linda, "Development of Endpapers",
the Guild of Book Workers Journal, Vol 32, Nr. 1.
Also in AIC’s Wiki.

The end leaves can be left longer at the fore-edge, and trimmed back later. Common to these are the guards and/or waste sheets to the outside. After sewing and backing, the cover would be built up on these guards.

Sewing:

These books would have been sewn on sawed-in or untwisted cords. Later, tapes would also have been used. For our binding, we will untwist 3 sets of 4 or 6 "cord", one for each sewing station. The untwisted cords will be laid next to each other flat, the width used for punching holes as if sewing on 3 tapes. 

Make a template and pre-punch the sewing holes from the inside out using a sewing needle. A “sewing gauge” for spacing buttons makes this easy.

Using the "sewing gauge".

Alternatively, take a piece of paper the height of the text block, mark kettle stitches at ca 1 cm from ends, taking into consideration the final trim size, fold in half, then half agains. This evenly divides the spine into 3 sewing stations plus kettles without math. For our template, make marks to either side of the three "folds" in the middle (not the kettle stitches). 

Template for punching sewing holes.

We sewed on the untwisted cords rather than regular twisted cords due to a lack of sewing frames at the workshop venue. Sewing on untwisted cords allowed all to easily compact the signatures as with tapes. Transfer the marks from measuring to a folded piece of scrap paper or thin card like from file folders to make your template for pre-punching, or sawing-in as would have been done in the past.

After punching all your holes, make sure they all align and using a pencil, make some marks across the width of the spine at one end to serve as a visual guide, especially if alignment of the sewing holes is slightly off-center.

Sewing

Begin sewing the first signature, leaving out the cords. When you get to the end, insert the cords under the threads, and tape the ends to the edge of your bench. This is in lieu of a sewing frame, and how I sew on tapes or vellum slips.

While sewing, ensure that this is even and taut. Use your folder to rub down sections as you go. This will help create a more solid text block.

Apply narrow bead of adhesive at fold of 2nd and 2nd to last (the “text” sections), but make sure not to go beyond that hooked guard. Then make sure all is aligned and the folds line up, and rub down. Trim end leaves at foredge using adjacent text section as guide.
Holding on to one end of the cords, pull on the other to ensure that there is no bunching up under the sewing.

Glue up spine between cords and at ends. Make sure text block is square and signatures line up. Let dry.

Sewn and glued up text block.
Note marks across spine at right side
to ensure signature orientation.

Round and back text block:

Round and back to ca 45 degrees, with the base of the shoulder ca. two board thicknesses from top of the shoulder. The thread should provide enough swell for this to happen organically, but gentle backing helps define the shoulder.

Rounding.

Shaping the spine with the Kashiereisen, also known as a grattoir/frottoir
For more, go to this postThe one used was made by Jeff Peachey..


Smoothing the spine with the other end. 

Height of shoulder relative to board thickness.

Fraying out the cords:

Next, we will fray out the cords and adhere to the guards. Tease apart the individual fibers of the cords using a needle. Then use an Aufschabeblech (fray shield) and a flat blade to thin the cords and work out knots… To view this tool being used go to. IF you don’t have a fray shield, lay a piece of smooth/hard cardstock or board under the cords to be frayed instead. Jeff Peachey sells a very nice fray shield. If sewn on tapes, adhere the tapes to the guards at this time.


The cords after fraying out with the fray shield.
After teasing the fibers of the cord apart, they are slipped into
the notch, and a bookbinders' knife is used to finish and make
them silky smooth.

Apply glue to guard, paste to cords, and fan out cords on guards, smoothing with folder as Fritz Otto demonstrates.

Fanning out the frayed-out cords on the guard.

The finished result. He Fritz Otto could have done a better job
on the one at left, but still better than not fraying at all...

This part very typical of German bindings. The same process can be used with Ramieband, and German-style sewing tapes, resulting in the sewing support being far less visible, if at all under the endpapers.

Endbands and spine lining:

Hand-sewn endbands would have been rare on bindings using this structure, so in lieu of weaving them, we will make very simple stuck-on ones out of cotton muslin. Glue/paste out the cord, twist tighter, and roll back and forth on wastepaper until smooth and round. Taking a piece of scrap board, make a cut on each side and stretch cord across, using the tight fit of the cuts to hold cord taut. Glue out fabric slip underneath, fold over, and pull taut around cord with folder.

The cord stretched and held taut with the fabric before and after.

Finally, line spine with robust paper.

The gebrochener Rücken:

The gebrochener Rücken is the essence of this binding style.


During the time of our model, this was constructed from a single piece of heavier card as above. Sixty+ years later, it began to be made from strong paper and a piece of card just the width of the spine as shown in the images below from Adam, Paul. Die praktischen Arbeiten des Buchbinders (1898) and Practical Bookbinding (1903).

"Gebrochener Pappbandrücken" (1898) at left,
translated as "spring back" (1903) at right.

To make our spine piece, cut a strip of heavy paper (e.g. Cave Paper heavy weight or Iowa PC4 if you can find some) that is taller than the text block and wider than the spine by 3 - 4 cm on each side. Measure the spine at the widest point (over cords) using a strip of paper. Transfer the marking for the width of the spine, centered to the top and bottom of the strip. 

Measuring the spine.

Next, Using a rule and sharp bone folder (or metal folder) crease from top to bottom, and fold. Next flip strip over and using same method crease two lines ca 4mm to outside of the first line and fold. Finally, round gently (to match round of text block) on edge of your bench or with a folder. 

Creased, folded and rounded to fit.

Then, edge pare the long sides so that the step under the pastedown will be less pronounced.

Paring the edge of the long sides.

Finally, round and attach the spine piece, aka the "gebrochener Rücken" to the text block. 

"Gebrochener Rücken" attached to the text block.

There are two methods of doing this.
  1. Adhesive is applied from the innermost crease outward so that the spine piece is connected to the text block from the fold at the top of the shoulder on.
  2. Adhesive is applied from the outermost crease outward so that the spine piece is connected to the text block from the base of the shoulder outwards.
Both methods are described in the literature, but the first is more common, especially in later manuals. 

As the structure evolved from a single piece to the modern version with a spine stiffener cut to the width of the spine that is adhered to a strong piece of paper the first became the rule.

On the left, the "ur-Bradel" one-piece spine, on the right the later
2-piece. The image at right is from the first book structure I learned,
and was bound during my 1984 internship in Nuremberg.

Adhering from the top of the should onwards provides for a better text block to cover connection and reduces what I would describe as premature shaken/loose hinges in the context of book repair. With the heavier paper used for this one-piece spine piece, openability will be a little stiffer, but when joints are set with modern bindings this is not an issue.

Boards:

First, let's make the boards so that they have a chance to dry. Laminate 3 or more plys (to equal height of shoulder) each of a heavy water color paper like Khadi, Cave Paper, or similar to make the boards. For this model I used 640gsm "rough" Khadi. [Note: I usually make these as one of the first steps so they are dry, flat, and ready for use at this stage]

The board layers on the completed cut-away model.

Rough cut the sheets you'll be making the boards from so that they are oversized all around. We'll trim later. Glue out the outer layers and adhere to the inner layer to make sure the pull is even. Put in press, crank, take out after 1 minute, put between binders’ board/blotter, and under weight to dry. 

Next, attach the boards (still oversized) to the spine piece, aligning just to the outside of the crease at the base of the shoulder. Put in press and give good nip. Note, in addition to paper, this structure was also used for bindings in cloth, leather, and parchment. Depending on the thickness of the covering material adjust the placement of the board outwards. For leather, the material was generally not worked into the groove as it would be for paper, cloth, or parchment.
 
View of board attachment from inside with layers.

Both boards are attached.

Trimming boards and spine:

Next, trim the boards to the final size. To do this traditionally, the German binder would have used an edge-trimming rule that was made with raised “lips” (Kantenlineal) that came in various widths that represented the typical squares that would have been used.

Cutting the squares using a Kantenlineal.


An alternative is to tape/glue together strips of board so the thickness of the 2 layers equals the desired square. Place this flat against the edge of the text block to mark your squares, then use a regular straight-edge to trim.

Alternatively, mark the squares slightly taller than the endbands all around, and using a rule and sharp knife (box cutter recommended) trim the boards all around. Finally, use scissors to cut spine stiffener to height. A board shear would be cheating...

Covering:

Open the book, spine down, on the bench and carefully slit the guard where it is attached to the spine at top and bottom (like a hollow) so that the turn-ins can be made. Also tear away any excess from the guard or waste sheet.

Slit for turn-ins on completed model.

Cut the covering paper to size so that there is 2 cm turn-in all around.

Glue/paste out the entire covering paper. Next, position the text block on the paper so that the turn-ins are even at top, bottom, and foredge.

Flip over at edge of table, smooth out and carefully work into groove (A clean piece of paper between covering paper and folder will help protect covering. Next rub down on spine, flip over again, work into groove and then smooth across other board.

Next, turn-in starting with top/bottom edges, then foredge. When dry, trim out so that the squares are even.

Turned-in and trimmed out.

Glue/paste out the doublure and put down. Insert thin cards between board and fly leaves and give nip in press, allow to dry under weight.

The completed model.
Note the cutaway in the center and the untrimmed board sections,
including at the tail of the book.

All the models bound during the workshop.
The day was filled with lots of "do as I say, not as I do" moments...
Fritz Otto for scale.




To Disbinding Bradel, Part 2: A walk through the German bookbinding literature, in which I will focus on the evolution of that which defines this structure – the spine piece and board attachment. 



Hands-on instructions for modern variants:



As always, I welcome questions, references to additional sources, and other thoughts via the comments. Just remember to cite those sources. Thank you